Frequently Asked Questions:
1. How is modular building different
from conventional building ?
The structure is built in fairly complete sections that can be
shipped by truck to you building site. Maximum widths of the modules range
from 14 to16 feet wide and maximum lengths range from 64 to 75 feet depending
on State regulations. Many other building technologies are incorporated
into the roof systems.
2. What are the benefits of modular building over
conventional stick building ?
Better precision building and better quality control when built
in a factory. Materials are out of the natural elements. Building
material theft is reduced as much of the structure comes complete.
3. Is modular building less expensive than conventional
stick building ?
Yes. generally 10 to 20 % less expensive and in time, this will
only get better.
4. Is modular building much faster than conventional stick building
?
Yes. Surprisingly most homes can be built in less than 3 to 5
days at the factory. It could take 30 to 45 days
to be scheduled to built based on factory backlog. During this time,
the site can be prepared by the Builder to receive the modules. Once the
modules are 'set' on site, the builder will be able to complete the project.
5. How long does a modular home take to build ?
Total construction time can be as little as two to three months.
Conventional building could take as much as 9 to 12 months.
6. Is the quality better in modular building than stick building ?
Yes. Modules are built more precisely with machine tools in a
factory environment. Gypsum board panels are foam bonded and screw fastened
to wall and ceiling framing. The use of oversized gypsum board panels
avoids butt end seams common in site building. The modules are over-designed
structurally to withstand the rigors of shipping. Redundant structural
systems provide reduced sound
transmission between floors and yield a
superior product.
7. Critics say the modular homes look boring
and unattractive.
It does not have to be. The business model for factory built housing
was simple basic housing for only the price conscious customers. Most
factories do not employ professional architects for in house design services.
Review the home plans offered by most factories and then take a look at
ours.
8. What role does the architect play in the design of modular
homes?
Architects that understand the parameters of modular building
system technology are capable of creating almost any style of architecture
or size home. In certain cases we use a hybrid of modular technologies
combining stick-built and panelized construction to achieve the required
high end look.
9. Can a modular home be custom designed ?
Yes. In this case however, the use of an architect is critical. We
can create professional plans and layouts specific to your requirements.
We will develop a look that is stylistically correct creating the greatest
resale value possible.
10. What styles of architecture can be created ?
Virtually all styles. Colonial, Victorian, Contemporary, Mediterranean,
Avant garde Contemporary, Dutch colonial, Georgian, Shingle style and
any other style desired.
11. What kinds of materials can be specified ?
Nearly everything available in conventional building can be used
in modular. If the factory can not get the product in time it can be installed
on site.
12. Does union labor build modular homes ?
At many of the factories they do.
13. Are there any size limitations ?
No. The final design can be as big as you like. We developed
a design for a 14,000 sf modular home comprised of thirty two modules
units in Greenwich, CT. Most large homes we design range in size
from 4,000 to 6,000 sf, consisting of ten to twelve modules. Large
open rooms are achieved by setting boxes side by side, structured to provide
an open and inviting living area.
14. Do modular homes have basements?
Yes. In addition, modular homes can be built over crawl spaces,
on slabs or even on piles. These
foundation structures should be
designed by a licensed architect or engineer.
15. How are the modular units shipped ?
The modules are shipped on carriers, towed by trucks. These trucks
require 'wide load' escort vehicles. The modules are weather tight,
wrapped in a waterproof membrane.
16. How complete are they when they arrive at your
site ?
As much as 80 to 85% complete. Most modules have interior walls
and ceilings finished and primed, ready to receive paint. The electrical
and plumbing systems are installed. Windows, exterior and interior doors
are hung, interior trim, cabinetry, toilet fixtures, appliances and certain
floor finishes are often installed at the factory.
17. After the modular units arrive, what work is left to complete
the home?
First is the setting of the house on the foundation with a crane.
Next is the erecting and unfolding of the roof system by the set crew. Utility
connections must be made. Electrical and mechanical system connections
at marriage points between modules must be completed. Sometimes
additional site work is required for the construction of porches and decks.
In many cases installation of siding and exterior trim, particularly for
the unique custom home is required.
18. Can I buy a home directly from the Factory?
Most modular manufacturers sell only to the builder/dealer. You
hire the Builder who then purchases the modules. Your contractual obligation
is with the builder not the factory. You may request the builder buy the
modules from a factory of your choice. There are some factories that do
sell directly to the consumer.
19. How does one get pricing on the modular home?
Generally the cost of the modular units, out of the factory,
can vary from $ 75 to $ 100 a square foot depending on the level of finish
and quality of fixtures selected. Pricing can be affected by the
geometric complexity of the architecture, region of the country
you are building in and the complexity of the related site work.
Your Builder should be able to provide you with an accurate price quote
based on your particular needs and wants.
Additional costs could include site inspection, excavation, foundation
electrical and plumbing connections and all other site built amenities.
In Fairfield County, CT., a modular home could be built at a starting
cost of $175 per square foot, "turn-key". These cost estimate
will vary based on a variety of options and construction labor costs for
your particular area.
20. What is the customers' first step in building a modular home?
You should start with a design. Consider selecting a home from our
collection or have a home custom designed by a design professional. We
are a fully licensed architectural firm available for this service. Once
you have a design, a qualified builder/dealer should be contacted to prepare
an accurate construction cost estimate. Contact the factories in your
area and ask them for a listing of builders for you to consider.
21. How do I buy a modular home?
If you like one of the stock designs from our “Cutler Series”,
you may purchase the plans directly from our web site. Next, provide your
builder a set of plans so they can prepare an accurate construction cost
estimate. Your Builder will submit our plans to the factory for
pricing. After you sign a contract with your Builder, he or she
will process you home through the factory and purchase the modules on
your behalf.
22. How does the builder get a building permit ?
Design drawings should be prepared by an architect from which
shop drawings are generated by the factory. These plans are then reviewed,
approved and stamped by a third party engineering firm. Together with
these plans, a foundation plan and any other drawings for conventionally
built assemblies, your Builder should submit for Building Permit issuance.
23. Can additions be done using modular building systems ?
Yes. We recommend hiring a licensed professional to examine the
existing home and determine the feasibility of a modular addition. If
existing conditions allow for an addition, we suggest you work with an
architect, experienced in modular technology, to assist you in creating
a design that is not only functional but increases the 'curb appeal' of
your home. Our office is available for this service.
24. Can multi-family homes be built modular ?
Yes. We have examples available through our office.
25. Can commercial buildings as well?
Yes. We have some examples available through our office.
26. Where will the modular industry be in the future?
As this industry continues to develop their product for the mainstream
market, they will refine the efficiency of the assembly line through automation.
Improving their production capability and product quality will reduce
cost. This cost reduction will attract more builders, developers and ultimately
the end user/customer. Their product will be superior in price and quality
gaining them a greater share of the home building market. The professional
architect, specializing in this industry, will create designs that appeal
to a broader market. One day, this industry will become design driven
similar to the fashion, furniture and automotive industries.